Owners Manual - Aerating Fountains

Owners Manual

Aerating Fountains

3400JF & 3400HJF

4400JF & 4400HJF

Contents

Important Safety. . . . pg2

General Instructions. . . . pg2

Cord Gauge Chart. . . . pg3

Unit Specs. . . . pg3

3400JF, 3400HJF Parts Included. . . . pg4

3400JF, 3400HJF Assembly. . . . pg5

4400JF, 4400HJF Parts Included. . . . pg7

4400JF, 4400HJF Assembly. . . . pg8

Nozzle Options. . . . pg10

Installation Instructions. . . . pg11

Control Panel Installation. . . . pg11

C-25 Timer Control Instructions. . . . pg13

C85 non-metallic Wiring Diagram. . . . pg14

C85 / C95 non-metallic Control Panel Timer. . . . pg15

Maintenance Recommendations. . . . pg16

Warranty Policy. . . . pg17

Troubleshooting Tips. . . . pg18

3400J Replacement Parts. . . . pg20

4400J Replacement Parts. . . . pg21

Customer Repair Form. . . . pg22

Registration Information. . . . pg24

Rev. 04/05/17

Kasco Marine, Inc.

800 Deere Rd.

Prescott, WI 54021

PH (715) 262-4488

FAX (715) 262-4487

www.kascomarine.com

Intertek

3020379

ANSI/UL 778, 5th Ed. 2010

CAN/CSA C22.2 No. 108-M89

11th Ed. 1995

THANKS

We at Kasco Marine, Inc. would like to both thank and

congratulate you on your purchase of the JF model

aerating fountain. We appreciate you choosing Kasco

and for your purchase. Your decision to purchase Kas-

co’s JF model Aerating Fountain will not disappoint

you. The JF model Aerating Fountain will be a great

addition to your body of water. It will help improve

the water quality by adding much needed oxygen and

circulation. It will also enhance the aesthetics of the

pond or lake with a beautiful fountain pattern. The

lighting package (if purchased) will illuminate your

fountain for beauty at night. We thank you for choos-

ing Kasco for your fountain needs and want you to be

completely satised with your purchase.

Important Safety

Please read and follow these extremely important

safety and handling instructions for your Kasco equip-

ment. Following these instructions will help ensure

your safety and the quality performance of your equip-

ment.

• Under NO circumstances should anyone enter the

water with the electrical equipment plugged in

and/or in operation. All Kasco equipment is ETL

approved to UL and CSA standards for safety in

water and all fountain models include control pan-

els with GFI protection. However, it is NEVER

recommended to enter the water with the equip-

ment in operation.

• Caution should be used when dealing with any

electrical equipment with moving parts.

• NEVER run the unit out of water. It will damage

the seals and create a dangerous situation for the

operator.

• Extreme caution should be used around water,

especially cold water, such as in Spring, Fall, and

Winter, which poses a hazard in and of itself.

• NEVER lift or drag the fountain by the power or

light cord. If you need to pull the unit to the side

of the pond, use the anchoring ropes.

• Do not use waders in deep ponds/lakes or ponds/

lakes with drop-offs, drastic slopes, or soft bottom

material.

• Do not use boats that tip easily for fountain in-

stallation, such as a canoe, and follow all boating

safety rules and regulations, including wearing a

PFD. (Personal Flotation Device)

• The fountain is supplied with an internal ground-

ing conductor and a grounding-type attachment

plug. To reduce the risk of electrical shock,

be certain that the fountain is plugged into the

C-25 Control Box (120V) or C-85 Control Panel

(240/208V) supplied by Kasco and that the C-25

is plugged into a properly grounded, grounding

type receptacle or the C-85 is wired properly. The

GFCI breakers should be tested upon each instal-

lation and every month thereafter to ensure proper

operation.

General Instructions

INSPECT THE SHIPMENT

Immediately inspect your Kasco Fountain shipment

for any visible damages. Also cross reference the

parts supplied with the Parts Included sheet to check

for shortages. Shortages should be reported immedi-

ately to your Kasco Marine distributor or representa-

tive and damages reported to your carrier and Kasco

Marine.

CAUTION

WARNING: Under NO circumstances should anyone

enter the water with the unit in operation. Always

operate the unit in the water and keep people and ob-

jects clear of the propeller. Do not lift or pull the unit

by the electrical cord. Always use extreme caution

around electrical equipment and water situations.

ASSEMBLY & INSTALLATION

Please see the proper Assembly and Installation In-

structions enclosed in this manual. Each is specic for

your model and size of Fountain. Note: Use a nylon

tie to help keep the power cords for the unit and lights

free of the propeller by tying each cord to either side

of the oat. If you have a light kit, make sure that the

unit cord is tied to one side of the oat and the light

cord to the other for balance. Note: It is extremely

important to test the GFI breaker in the control panel

upon each installation/reinstallation of the unit to en-

sure proper functioning.

WARRANTY

Kasco Fountains are the result of over 40 years of

design and engineering. Kasco products are built to

withstand the toughest conditions. Kasco Marine

on a shelf for many months, or even years have a

greater likelihood of seals drying out. Storing upside

down will ensure oil is lubricating the seals and pre-

vent drying.

Cord Gauge Chart

Length Gauge 3400 3400H

4400H

4400

50’ 16 x

50’ 14 x x

100’ 14 x x

100’ 12 x

150’ 12 x x

150’ 10 x

200’ 12 x x

200’ 10 x

250’ 12 x

300’ 12 x

400’ 12 x

Unit Specs

Model Voltage Amps Lock

rotor

amps

Control

box con-

nection

Fountain

connec-

tion

3400JF 110-120 7.3 18 C-25

plug in

Plug into

C-25

3400HJF 208-240 3.7 9 Hardwire

C-85

plug into

or hard-

wire C85

4400JF 110-120 11 40 C-25

plug in

Plug into

C-25

4400HJF 208-240 5.5 20 Hardwire

C-85

plug into

or hard-

wire C85

backs each 3400JF model Fountain with a 2 Year War-

ranty. This warranty covers any and all manufacturers

defects within 2 years from the date of purchase (See

Warranty & Return Policy).

USE AND OPERATION

Kasco Fountains are designed and engineered for

continuous duty, such as on sh farms or other aqua-

culture applications, or on-demand use, as needed in a

recreational water feature.

During otation operation, the water is pulled from

360

around the unit and from below the unit. The

water is pulled upward and thrust through the otation

collar into the air.

Your Kasco Marine Fountain is ready for immediate

use (after installation). The motor and ball bearings

are submerged in oil and no further lubrication is

needed. Make sure to keep the motor housing clean

from hard water deposits and/or algae. (See Mainte-

nance Recommendations.)

It is extremely important that proper and sufcient

voltage (120V or 240/208V) is supplied to the Foun-

tain motor. Each 120V Fountain is supplied with a

UL and CSA approved C-25 GFI Protected Control

Box. The Fountain is to be plugged into the C-25

outlet labeled “UNIT” and the C-25 plugged into a

properly grounded receptacle (See C-25 Instructions

on page 12). Each 240V Fountain is supplied with a

UL and CSA approved C-85 GFCB Protected Control

Panel. The Fountain is to be plugged into the external

outlet on the C-85 or hardwired into C-85 panel. The

C-85 must have 4 wire service (L1, L2, neutral, and

ground) installed by a qualied electrician. (See Wir-

ing Instructions). It is extremely important to test the

GFI breaker in the control panel upon each installation

and reinstallation and every month thereafter to ensure

proper operation.

Kasco Fountains are lightweight, energy efcient, and

easy to install and operate. We strive to produce prod-

ucts that exceed customer expectations. We hope you

enjoy your Kasco Fountain.

UNIT STORAGE

When storing units during the offseason, it is impor-

tant to store them upside down if they are going to be

sitting for long periods of time. Units that sit upright

Set of 5 Interchangeable Nozzles (5)

# Item Part # Qty

1 3/8” x 2.25” Bolt 820097 1

2 3/8” x 4” bolt 820090 1

3 Linden Nozzle 820111 1

4 Sequoia Nozzle 820131 1

5 Juniper Nozzle 820140 1

6 Willow Nozzle 820150 1

7 Cypress Nozzle 820120 1

8 Collar for Cypress Nozzle 820115 1

Also Included:

• Cord in separate box (1) (depending on size of

cord)

• Control Box (C-25 for 120V units in Float box

or C-85 for 240V units in separate box) (1) (Not

Pictured)

TOOLS & SUPPLIES NEEDED

• Anchors or stakes for installing unit (2)

• # 2 Phillips head screw driver

• 120V or 240V Electrical Supply near pond on a

post with room for mounting the C-25 or C-85

• #10 x 1” long or longer screw(s) for mounting the

C-25 (3) or C-85 (4)

• 7/16” Socket and Ratchet

• 7/16” Wrench

• 11/32” wrench (for #8 fasteners)

3400JF, 3400HJF Parts Included

# Item Part# Qty

1 3400JF Aerator 1

2 Float 242001 1

3 1/4-20 x 3 1/2” Phillips Pan Head

Screw

251210 4

4 1/4” split washers 840537 7

5 1/4” (3/4” OD) Flat Washer 251300 10

6 1/4 -20 x 1-3/4” Hex Head Bolt 475630 3

7 Bottom Screen Section 361540 3

8 1/4”-20 Nut 840536 3

9 #8 nut 771034 6

10 #8 at washer 361543 12

11 #8 lock washer 771033 6

12 #8 x 3/4” screw 361545 6

Mooring ropes 990700 2

cable ties 415038 9

1110

9 12

DWG. NO.

XXXX-XXXX-XX

DO NOT SCALE DRAWING

C.A.D. GENERATED DRAWING

800 DEERE ROAD

PRESCOTT, WI 54021-1241

THIS DRAWING CONTAINS PROPRIETARY

INFORMATION AND SHALL NOT BE USED,

REPRODUCED OR DISTRIBUTED WITHOUT

THE PRIOR WRITTEN CONSENT OF

KASCO MARINE, INCORPORATED

.02 [.508] .XX

.010 [.254]

.XXX

.005 [.127] ANGULAR

0.5

UNLESS OTHERWISE SPECIFIED

DIMENSIONS ARE IN INCHES.

DIMENSIONS IN [ ] ARE MILLIMETERS.

TOLERANCES ON:

THIS DOCUMENT HAS BEEN ISSUED

FOR ENGINEERING INFORMATIONAL

PURPOSES ONLY. ANY REVISIONS

TO THE CONTENT OF THIS DOCUMENT

MUST BE INCORPORATED INTO THE

ORIGINAL CAD FILE.

THIRD ANGLE PROJECTION

TITLE:

XXXX-XXXX-XX

SHEET 1 OF 1

FINISH:

MATERIAL:

SCALE: 1:20

10 10

3400JF, 3400HJF Assembly

1. Rest the oat on

the 4 legs of the

housing.

Align power

cord with notch

Align bolt holes

with legs

2. Lock washer goes

between bolt and

at washer. Tighten

down in 4 places

3. Turn over. Bring

bottom screen

sections together

4. Tighten down in 6

places to hold the

screen together.

For quicker assembly:

Use cable tie instead

5. Secure the bottom screen

to the oat in 3 places.

Make sure cord is

sticking out of notch

5. Turn upright. Secure

power cord to rope hole

With Strain Relief

Without Strain Relief

6. Choose Nozzle. Fit bolt

into the molded socket

on the nozzle and thread

into the inner cone of

the pump.

8. If ready to install in the pond, go to Installation instructions. Light

Kits can also be installed at this time, go to Light kit instructions.

Set of 5 Interchangeable Nozzles (5)

# Item Part # Qty

1 3/8” x 2.25” Bolt 820097 1

2 3/8” x 4” bolt 820090 1

3 Linden Nozzle 820111 1

4 Sequoia Nozzle 820130 1

5 Juniper Nozzle 820140 1

6 Willow Nozzle 820150 1

7 Cypress Nozzle 820120 1

8 Collar for Cypress Nozzle 820115 1

Also Included:

• Cord in separate box (1) (depending on size of cord)

• Control Box (C-25 for 120V units in Float box or C-85

for 240V units in separate box) (1) (Not Pictured)

TOOLS & SUPPLIES NEEDED

• Anchors or stakes for installing unit (2)

• # 2 Phillips head screw driver

• 120V or 240V Electrical Supply near pond on a

post with room for mounting the C-25 or C-85

• Two 12” pieces of 1” galvanized pipe or weighted

tubing for weighting ropes (optional)

• #10 x 1” long or longer screw(s) for mounting the

C-25 (3) or C-85 (4)

• 7/16” Socket and Ratchet

• 7/16” Wrench

• 11/32” wrench (for #8 fasteners)

4400JF, 4400HJF Parts Included

# Item Part# Qty

1 4400JF Aerator 1

2 Float 242001 1

3 1/4-20 x 4” PhilPan Head Screw 251220 4

4 1/4” split washers 840537 7

5 1/4” (3/4” OD) Flat Washer 251300 10

6 Float Retaining Clips 222995 4

7 1/4 -20 x 1-3/4” Hex Head Bolt 475630 3

8 Bottom Screen Section 361540 3

9 1/4”-20 Nut 840536 3

10 #8 nut 771034 6

11 #8 at washer 361543 12

12 #8 lock washer 771033 6

13 #8 x 3/4” screw 361545 6

Mooring ropes 990700 2

cable ties 415038 9

13 11 12 10

11 11

4400JF, 4400HJF Assembly

1. Rest the oat on

the Cage

Align power

cord with notch

2. Lock washer goes

between bolt and

at washer. Tighten

down in 4 places to

the oat retaining

clips

3. Turn over. Bring

bottom screen

sections together

4. Tighten down in 6

places to hold the

screen together.

For quicker assembly:

Use cable tie instead

5. Secure the bottom screen

to the oat in 3 places.

Make sure cord is

sticking out of notch

Secure to top

ring of cage

5. Turn upright. Secure

power cord to rope hole

With Strain Relief

Without Strain Relief

6. Choose Nozzle. Fit bolt

into the molded socket

on the nozzle and thread

into the inner cone of

the pump.

7. If ready to install in the pond, go to Installation instructions. Light

Kits can also be installed at this time, go to Light kit instructions.

Willow Display:

The Willow nozzle (marked W on the inside of the

cone) uses the 3/8” x 4” bolt.

Model Height Width

3400JF/HJF 4.5’ 15’

4400JF/HJF 6’ 23’

Juniper Display:

The Juniper nozzle (marked with J on in inside of the

nozzle cone) uses the 3/8” x 4” bolt.

Model Height Width

3400JF/HJF 3’ 20’

4400JF/HJF 4’ 27’

Sequoia Display:

The Sequoia nozzle is not marked and uses the shorter

3/8” x 2.25”

Model Height Width

3400JF/HJF 7’ 4’

4400JF/HJF 9.5’ 6’

Nozzle Options

NOTE: Pattern sizes listed are approximate. Varia-

tions in voltage caused by regional electrical differenc-

es or voltage drop due to long power cords may result

in reduced pattern sizes.

• The Cypress is the only nozzle that uses the sepa-

rate collar labeled C2.

• The Cypress, Linden, Willow, and Juniper nozzles

use the 3/8” x 4” bolt.

• The Sequoia nozzle uses the shorter 3/8” x 2.25”

bolt.

To install, simply drop the bolt through the nozzle and

thread into the top of the cone on the fountain.

Cypress Display:

The Cypress nozzle (marked C1 on n) makes use of

the collar (marked C2 on the top rim) and the 3/8” x

4” bolt.

Model Height Width

3400JF/HJF 6’ 16’

4400JF/HJF 7.5’ 25’

Linden Display:

The Linden nozzle (marked L inside one of the ns)

uses the 3/8” x 4” bolt.

Model Height Width

3400JF/HJF 6’ 18’

4400JF/HJF 8’ 25’

Control Panel Installation

STEP ONE

Inspect the panel for any damage and any components

that may have loosened during shipping.

Control panel must be installed a minimum of 5ft (3m

in Canada) from the inside wall of the pond, unless

separated from the body of water by a fence wall,

or other permanent barrier that will make the unit

inaccessible to persons in the water.

Install the control panel to a post structure, side of a

building, or other reliable means. This structure must

support the panel and prevent movement/exing of the

panel. Use #10 x 1” or longer screws in the mounting

points of the control panel to secure to the post

structure. NOTE: The control panel must be hung

upright in order to be waterproof. It is also advised

to mount the panel out of direct sunlight if possible.

Mounting the panel in a North direction will prevent

heat buildup inside the panel. Also, mount the panel

above the potential ood plain to prevent water entry

during a possible ood event.

STEP TWO

Set Timer in the control panel to desired ON and OFF

times per the Instructions for each specic timer.

STEP THREE

Follow all local and national electrical codes for

this installation and Consult a qualied electrician

or service person if needed.

(For 120V Installations)

Plug the aerator cord into the C-25 outlet labeled

“UNIT”. If lights are included, plug the Transformer

cord into the C-25 outlet labeled “LIGHT”. Now you

are ready to plug the C-25 into the 120V power supply

on the post and ENJOY YOUR NEW KASCO AERA-

TOR!

STEP THREE (For 240V Installation)

All electrical connections to this panel must be made

with proper strain relief cord grip ttings or with

conduit connections as required by local and national

electric codes. The bottom of the enclosure is reserved

for eld installation of these connections.

Installation Instructions

Use the ropes to position the Fountain in the desired

location in the pond/lake. Anchor the ropes or secure

them to the shoreline so the ropes are free of slack, but

not tight. To prevent twisting of the unit due to torque,

you should place the anchor at least 3 feet from the

oat for each foot of depth (Ex. A 6 foot deep pond

would require an anchor 18 feet horizontally from the

oat.)

ALTERNATE INSTALLATION

In ponds where the water level uctuates signicantly,

you may need to suspend a small weight (12” of 1”

galvanize pipe works well) at the mid-point of the

rope to take up any slack as the water level drops. The

weight should be light enough so the Fountain can rise

as the water level rises. This can also help hide ropes

by sinking them further below the surface.

wires will need to be stripped back 1/2”. Follow the

connection diagram for terminating these three wires

to the terminal blocks in the control panel.

Light kit connections:

Black connects to Terminal #6

White connects to Terminal #7

Green connects to Terminal G

STEP FOUR:

Test the GFCB with the test button now and every

30 days.

If lights are installed, they can now be installed per

Instructions included with the lights.

Once completed, power can be restored to the panel.

Record the following data while the Aerator is

operating in the water under load:

Voltage:

L1-L2 ________

L1-N _________

L2-N _________

Amperage:

L1 __________

L2 __________

Date installed _____/_____/_____

Any unauthorized modications to this control panel

will void the UL listing and the Kasco warranty.

C85 non-metallic control panel:

Incoming power connection: (Power feed)

This control panel requires a 240V or 208V - 4 wire

service (L1, L2, N, & G) and must be fed with a

power circuit protected by a circuit breaker or a fused

disconnect switch to provide circuit protection and a

disconnection means.

C-85 panel requires at least a 30amp protected circuit

feeding the panel.

Connect your power feed as detailed in the wiring

diagram provided with this panel.

L1 connects to Terminal #1

L2 connects to Terminal #2

N connects to Terminal N

G connects to Terminal GROUND - located on

hassis plate

Be sure to provide adequate sized power conductors

to prevent excessive voltage drop. Consult with your

electrician to properly size power feed conductors.

Use copper conductors only.

Aerator power cord connection:

Your aerator (pump) will be provided with a exible

power cord for connection to this control panel. If

the power cord has a plug, you will need to cut it off.

The power cord conductors (black, white, green) will

need to be stripped back 1/2”. The outer black jacket

should be stripped back at least 3inches. Follow the

connection diagram for terminating these three wires

to the terminal blocks in the control panel.

Black connects to Terminal #4

White connects to Terminal #5

Green connects to Terminal G

Light Kit connection:

If you purchased a Kasco light kit(s) for your aerator,

follow the light kit installation instructions for

mounting the light kit(s) to the aerator oat.

This control panel requires a hardwire connection for

the light kit(s). To connect the light kit(s) you will

need to cut off the power cord plug that is molded to

the light kit power cord. Strip back the black outer

jacket of the light kit power cord at least 3inches

to reveal the three internal wires of the power cord.

(black, white, and green conductors). These three

C-25 Timer Control Instructions

Portable Timer with Ground Fault Interrupter

IMPORTANT

This portable timer is designed for CONTROLLING the

connected equipment only. Unplug timer before servicing

the unit or the equipment it controls. For maximum protec-

tion against electrical shock hazard, perform test procedure

on G.F.C.I. at least once a month. Mount at least 5 ft. from

open water.

G.F.C.I. TEST PROCEDURE

The G.F.C.I. should be checked every month to make sure

that it is operating properly. Just follow the simple instruc-

tions below. It is recommended to maintain a maintenance

diary of your monthly safety check.

1. Push TEST button, RESET button should pop out from

inner surface. This should result in power being OFF at

the outlet protected by the G.F.C.I. Verify by plugging a

test lamp into the outlet. Be sure the timer is in the ON

position.

2. If the G.F.C.I. tests okay, restore power by pushing the

RESET button back in. THE RESET BUTTON MUST BE

PUSHED FIRMLY AND FULLY INTO PLACE UNTIL IT

LOCKS AND RE-MAINS DEPRESSED AFTER PRES-

SURE HAS BEEN REMOVED.

DANGER: IF RESET BUTTON DOES NOT POP OUT,

IF TEST LAMP REMAINS LIT WHEN RESET BUTTON

DOES POP OUT, OR IF THE G.F.C.I. FAILS TO RE-

SET PROPERLY, DO NOT USE TIMER! CONTACT A

QUALIFIED SERVICE TECHNICIAN!

Failure to use the C-25 with Kasco Fountains will void the

warranty and cause the Fountain to not be listed to UL and

CSA standards via ETL.

UNDER NO CIRCUMSTANCES SHOULD ANYONE

ENTER THE WATER WHEN A UNIT IS IN OPERA-

TION!

TIMER-OPERATION INSTRUCTIONS

C-25 Control Box will turn the aerator/fountain ON &

OFF with the TIMER. Kasco lights will turn ON with the

PHOTO EYE and OFF with TIMER. C-25 Control Box is

to be used with Kasco Approved Lights ONLY!

• See Control panel label for instructions to set the timer

• Plug aerator/fountain cord into the RIGHT hand outlet

(labeled UNIT).

• Plug transformer light cord into LEFT hand outlet

(labeled LIGHT).

C85 non-metallic Wiring Diagram

C85 / C95 non-metallic Control Panel

Timer

TIME CLOCK SETTING

To set the current time, turn the inner dial clockwise.

Do not set the time by rotating “outer” dial.

Turn the minute hand or small plastic inner dial clock-

wise until the time of day on the outer dial is aligned

with the triangle marker on the inner dial (two o’clock

position).

Example for 10:00 AM. Turn the minute hand clock-

wise until 10:00 AM is aligned with the triangle on

the inner dial. The hour and the minute dial will show

exactly 10:00.

Triangle marker

Captive trippers

(in the on position)

PROGRAMMING

The 24-Hour dial has quarter-hour divisions and AM/

PM indications.

The time switch is programmed by pushing the captive

trippers to the outer ring position for the entire pe-

riod that the aerator is to be turned “ON”, i.e., fteen

minutes for each tripper on the 24-Hour dial. When

the tripper is pushed to the inside, the switch is in the

“OFF” position.

PROGRAMMING WITH MANUAL OVERRIDE

SWITCH

Your Timer may have a 3-way manual switch or a

2-way manual switch.

AUTOMATIC MODE

In order to operate the time clock in the automatic

mode, the manual switch must be in the automatic

postion- see diagram.

MANUAL MODE

For the 3-way switch, with the manual override switch

in the lower position, marked “O”, the time clock

output will remain Permanently OFF. In the upper

position, marked “I”, the time clock output will remain

permanently ON.

For the 2-way switch, with the manual override switch

in the lower position, marked “ON” the time clock

output will remain permanently ON.

Intermatic Incorporated • Spring Grove, IL 60081 • www.intermatic.com

Override Mode

3-way manual

override switch

I = permanent ON

= automatic

0 = permanent OFF

Intermatic Incorporated • Spring Grove, IL 60081 • www.intermatic.com

AUTO

SETTING THE TIMER

ﬁ

Overide Mode

2-way manual ON - Permanently ON

overide switch AUTO - automatic

fountains will keep some amount of ice open through

the winter. However, when the water is thrust into

the air, it is exposed to the colder air temperatures

longer and can actually make ice thicker on the pond/

lake. Storage over winter is best in a location that is

out of the sun and cool, but above 32

F. When storing

units during the offseason, it is important to store them

upside down if they are going to be sitting for long

periods of time. Units that sit upright on a shelf for

many months, or even years have a greater likelihood

of seals drying out. Storing upside down will ensure

oil is lubricating the seals and prevent drying.

CLEANING: Fountains should be removed from the

water at least once per year (at the end of the season

in cold climates) to clean the exterior of the system,

especially the stainless steel motor housing (can). The

motor housing is the surface that dissipates heat into

the water and any algae, calcium, etc. build-up will be-

come an insulator that blocks heat transfer. In warmer

regions it is recommended that the motor is removed

and cleaned at least two to three times per year de-

pending on conditions. In most cases a power washer

will be sufcient if the unit and algae are still wet.

SEAL AND OIL REPLACEMENT: This is a sealed

motor assembly and seals will wear out over time

(similar to brake pads on a car). Replacement of the

seals and a change of oil after three years may add

longevity to the operation of the motor, saving you the

cost of more expensive repairs. In warmer climates

where the fountain runs most or all of the year, it is

a good idea to replace seals more regularly than you

would need to in colder climates where the unit is

removed from the water for several months.

ZINC ANODE: A Sacricial Zinc Anode is supplied

on the shaft for protection of the equipment from cor-

rosion and electrolysis. The zinc anode should be up-

dated (replaced) if reduced to half the original size or

if white in color. Corrosion from electrolysis is more

commonly associated with saltwater or brackish water,

but as a matter of precaution, it is important to periodi-

cally check the zinc anode in all installations (at least

every two to three months).

Seal replacement and all other repair services should

be performed by Kasco Marine or a Kasco trained

Authorized Repair Center. Any alterations or changes

made to Kasco units by an unauthorized source will

Maintenance Recommendations

** Under No Circumstances should anyone enter the

water while a fountain is operating. **

** Please keep the original box for maintenance ship-

ping. **

The following maintenance procedures can be utilized

to ensure many years of quality performance from

your Kasco Fountain and reduce the need for more

costly repair work.

PROPER INSTALLATION: Proper installation of

Kasco equipment will include a power source with

ground fault interruption (GFI). For Fountain models,

the C-25 control (120V) or C-85 (240/208V) included

with the unit have built-in ground fault interrup-

tion that is sufcient. Ground fault interrupters are

a safety feature that can also alert you to electrical

leaks in the equipment. It is extremely important to

test the GFI upon installation, each reinstallation, and

monthly thereafter to ensure proper operation. If you

have repeat, consistent trips on your ground fault, the

equipment should be disconnected and removed from

the water. The power cord should be inspected for

damage and you should call Kasco Marine at 715-

262-4488 for further instructions or email Kasco at

[email protected].

OBSERVATION: Operating equipment should be

observed on a regular basis (daily, if possible) for any

reduction or variation in performance. If a change

in performance is observed, the equipment should be

disconnected from power and inspected for any ma-

terial that may have clogged the system or wrapped

around the shaft of the motor, especially plastic bags

and shing line. Even though Kasco Aerators and

Fountains are among the most clog-resistant on the

market, it is impossible to protect against all items that

can clog equipment and still maintain a ow of water.

These materials can be very damaging to the equip-

ment under continued operation and must be removed

as soon as possible. ALWAYS UNPLUG THE UNIT

BEFORE ATTEMPTING TO REMOVE CLOGS.

WINTER STORAGE: In regions where there is

signicant freezing in the wintertime, the fountains

should be removed from the water to protect them

from the expansion pressure of the ice. In many areas,

and determine the year of manufacture according to

the serial number scheme below:

Sample Serial #

70 01 VX 2 1725

The rst two digits represent the reverse of the last

two digits of the year of manufacture.

Example: 80 = 2008 model year.

The third and fourth digits represent the week of the

year. (Ex. “01” for 1st week in Jan.) model.

The best method for establishing warranty period is by

keeping your original receipt. Also register the Foun-

tain online at:

www.kascomarine.com

Kasco Marine will have a record of the purchase and

will be able to determine whether or not the unit still

caries warranty coverage.

Once the warranty coverage has been established, the

unit may be sent to any Kasco Authorized Repair Cen-

ter for evaluation and repair. Please call Kasco Marine

at 715-262-4488 prior to shipping.

Kasco Marine, Inc.

800 Deere Rd.

Prescott, WI 54021

Attn: Repairs

Or call Kasco Marine at 715-262-4488 to locate your

nearest Authorized Repair Center. You can also email

Kasco at [email protected]

Note: Only complete motor assemblies will be ac-

cepted for warranty repair. The power cord and all

other components must be returned with the motor

as originally assembled. Any missing parts will be

replaced at the customer’s expense and, if determined

to have caused the failure, could void the entire war-

ranty. Some parts are essential for structural support

during shipping and others, such as the power cord,

are essential to properly diagnose potential causes of

failure. It is not necessary to return the control box or

oat with the motor assembly.

Please include the Repair Form received from Kasco

Marine or your local distributor with the shipment. If

no Repair Form is available, include your name and

physical address for return delivery of the repaired

unit and a daytime phone number and/or e-mail ad-

void the warranty. This includes tampering with the

unit, power cord, and/or control box. Please contact

Kasco Marine, Inc. at 715-262-4488 for your nearest

Authorized Repair Center.

Warranty Policy

Warranty Period:

Models:

3400JF, 3400HJF, 4400JF, 4400HJF - 2 years

Kasco® Marine, Inc. warrants this Fountain to be free

from defects in material or workmanship (except for

the ropes, power cord, and propeller) under normal

use and service. The Kasco Marine, Inc. obligation

under this warranty is limited to replacing or repairing

free of charge any defective part within the warranty

period from the date of shipment. Customer shall pay

shipping charges for returning the unit to Kasco or an

Authorized Repair Center.

THIS WARRANTY IS IN LIEU OF ANY

OTHER WARRANTIES, EXPRESSED OR IM-

PLIED, AND ANY OTHER OBLIGATION OR LI-

ABILITY WHATEVER ON THE PART OF KASCO

MARINE, INC. AND IN NO EVENT SHALL KAS-

CO MARINE, INC. BE LIABLE FOR ANY SPE-

CIAL OR CONSEQUENTIAL DAMAGES.

Warranty is void if:

• The Fountain is not maintained properly according

to the Maintenance Recommendations supplied in

this Owners Manual.

• The Fountain is returned for repair without the

power cord or if the unit, control box, or power

cord are altered in any way from original ship-

ment. Cuts in the power cord are not covered

under warranty.

• The Fountain is damaged by unauthorized tamper-

ing.

• The Sacricial Zinc Anode around the propeller

shaft shows signicant deterioration. (The Anode

must be inspected periodically and replaced if

necessary.)

Warranty Claim Procedure:

Check the eleven-digit serial number printed either on

the black cover of the motor or on the blue nameplate

Troubleshooting Tips

Below are some helpful troubleshooting tips. If a

problem occurs, please double check the assembly and

installation instructions as well as the instructions for

the proper control panel. More troubleshooting tips

can be found at www.kascomarine.com

“My Fountain trips the ground fault interrupter in the

C-25, C-85, or C-95.”

This is the most common symptom of several

possible problems. To correctly diagnose the problem,

you will need to collect more information. A Ground

Fault Interrupter (GFI) breaker that trips can in-

dicate an electrical service problem, water contamina-

tion in the unit and/or cord, bad breaker, control

box problems, motor problems, etc. Try to nd out the

answers to these questions before you contact

Kasco to narrow down the problem.

• How long does it take to trip the breaker?

• Does it always take the same amount of time to

trip?

• How many times has it tripped?

• Has there been any electrical problems in the area

recently?

“My Fountain seems to run slowly.”

This can also be a symptom of several possible

problems. There could be an electrical problem where

the unit is not getting the proper voltage. This could

also indicate a problem with the motor of the unit,

which needs to be looked at by an Authorized Repair

Center. Check that the unit is receiving the proper

voltage, and, if so, contact Kasco for further steps.

“My Fountain hums, but will not start. When I spin

the prop with a stick, it starts up.”

This indicated a problem with the Starting

Capacitor. Each Kasco Fountain is equipped with a

Starting Capacitor to get the unit going when it is rst

plugged in. If it is operating, but not spinning and can

be started by spinning the prop with a stick, the Start-

ing capacitor needs to be replaced by an Authorized

Repair Center.

“My Fountain turns itself off and back on without the

timer and without tripping the GFI breaker.”

Each Kasco Fountain has a Thermal Overload

built in that will turn the unit off when it overheats.

Once the unit has cooled down, it will start back up. If

dress for correspondence regarding the warranty

claim.

Any expedited shipping method for the return of the

unit is at the customer’s expense. Kasco Marine will

return units repaired under warranty at our expense via

ground freight within the continental United States.

Other Repairs:

Most failed equipment can be repaired at substantially

lower costs than replacement with new. Please ship

according to the instructions in the previous section.

Again, it is best to call ahead for a Return Authori-

zation Number and/or Repair Form so we know the

repair is coming.

Kasco Marine does estimates on repairs at the request

of the customer. The request for estimate should be

included in the letter that accompanies the returned

unit and must include a daytime phone number and/or

e-mail address. Estimate options are as follows:

We will contact the customer with a total after the unit

has been evaluated, but before the work is performed.

We will repair the unit only if repair costs are under a

stated dollar amount. Example: “Please repair if total

is under $150.00 before shipping charges.”

All estimates that are rejected for repair will be de-

stroyed unless otherwise directed by the customer. If

the customer would like the unit returned, the unit will

be restored as closely as possible to the condition in

which it was received and shipped at the customer’s

expense for shipping and handling charges.

Billing:

All non-warranty repairs will be returned to the cus-

tomer prepaid with Visa or Mastercard or shipped

C.O.D. with C.O.D. charges unless otherwise directed.

Kasco Marine will contact for credit card information

upon completion of the estimate.

All other warranty and repair inquiries should be di-

rected to Kasco Marine, Inc. at 715-262-4488 or

[email protected]

you are noticing these symptoms, the unit should be

unplugged immediately because the Thermal Overload

will continue to turn on and off until it burns out and

damages the motor. The unit should be unplugged and

taken out of the water to nd the cause of the problem.

The problem could be one of many, such as, low water

levels, build-up on the unit to prevent heat dissipation,

something inhibiting the free rotation of the shaft, etc.

If something is caught in the unit or there is a build-up

of algae, calcium or organic matter on the unit, remove

the debris and, if caught early enough, the unit should

be ne. Contact a Kasco representative before restart-

ing the unit.

“My Fountain ow seems to uctuate and/or be less

than usual.”

This can occur because of a few different rea-

sons. Most of the time, this symptom is caused from

unit being clogged with debris. A mat of weeds, many

leaves, plastic bags, etc. can clog up the unit and cause

it to be starved of water. If the unit does not have the

proper amount of water, the ow or pattern will uc-

tuate up and down and look sporadic. If you are see-

ing these symptoms, unplug the unit and clean away

the debris that is clogging up the screen. Another

possibility if these symptoms are noticed, is a chipped

or damaged prop that is causing the unit to wobble and

not pump properly. When the unit is unplugged, check

the prop for damages and replace if damage is found.

“The GFI breaker trips randomly and sporadically.

Sometimes it is a few hours of operation, other times it

can be days or weeks.”

This is referred to as a Nuisance Trip. This

usually occurs where the unit is installed a great

distance from the initial electric service on the prop-

erty where the ground stake is placed. It is caused by

either induced current in the ground wire or a base

voltage difference due to soil pH levels. To resolve

the problem, contact an electrician and install a local

grounding stake. This may eliminate the induced cur-

rent and any base voltage differences. This problem

can also be caused by a bad breaker or receptacle or

having unbalanced incoming voltage lines.

3400J REPLACEMENT PARTS

ITEM NO.

PART NO.

DESCRIPTION

Qty

92470A151

SCREW, TYPE AB

334150

CONE, 2400J, 3400J

334175

INNER CHAMBER, 2400J, 3400J

344100

INNER HOUSING, 2400J, 3400J

334300

#6 WASHER

334125

MAIN HOUSING, 2400J, 3400J

241005

V TUBE WITH LEGS

342050

IMPELLER, 3400J

990275

O RING, CORD

10 475643

SHAFT WASHER

11 243475

ZINC ASSEMBLY

12 990280

SEALING PLUG

13 990281

O RING

14 990410

DEBRIS FLINGER, .500 DIA. SHAFT

15 990600

TOP ASSEMBLY, 2400 3400

16 390100

CAN, 3400, 4400 SERIES

17 140312

RETAINING CLIP

18 840537

LOCK WASHER, 1/4"

19 251250

#14 X 1-1/4" LONG HEX WASHER HEAD

20 342052

SCREW, 1/2-20 X 1/2, SET

3400J Replacement Parts

4400J Replacement Parts

Customer Repair Form

 

800DeereRd

Prescott,WI54021

Phone:715‐262‐4488Fax:715‐262‐4487

www.Kascomarine.com[email protected]



RepairContactForm

 KascorequiresallRepairssentinMUSTbeaccompaniedbythisformandmarkedtoRepairs

attention.(ex.Attn:Repairs)

 RepairsreturnedshouldincludeupperpumphousingorwirebasketforAeratorsandDe‐Icers.These

partsprotectthemotorduringshipping.

 KascoisNOTresponsibleforshippingdamageaccruedinreturnshipment.

 ItistheresponsibilityofcustomertoshipandpayfreighttoKasco.

 Donotshipfloatorcontrolpanelwithunit,unlessotherwiseinstructed

 Afeeof$60perhourwillbeassessedforcleaningexcessivelydirtyunitsandfloatdisassembly

 RefertotheOwner’smanualforeasy‐to‐followtroubleshootingruleoutsiteissue.

Note:ContactInformationShouldbethatofthepersonorcompanytocontactforrepair.



Company



FirstName LastName

Address



City State

Zipcode



Phone# AlternatePhone#



EmailAddress



Preferredmethodofcontact(Circle)



PhoneEmail

Purchaseorder#



SubmersiblePumpInformation(Completeif

sendingunit)

LightkitInformation(completeifsendinglights) PartsIncluded(Forofficeuse)

Model# Model# Unit

Serial# Serial# Cord

CordLength: CordLength: LightKit

Purchasedfrom:



PurchasedFrom Float

PurchaseDate: PurchaseDate: ControlPanel



Additionalnotesfortechnician.



Registration Information

Fill in the information below and keep for your records.

Model # (Ex. 3400JF)_______________________________

Serial # (Ex. 5101J341725)______________________________

Purchase Date:_____________________

Purchased From:___________________________________

Registration Date: ___________________________

Kasco Marine, Inc.

800 Deere Rd.

Prescott, WI 54021

Phone (715) 262-4488 • Fax (715) 262-4487

www.kascomarine.com • [email protected]

884180