Microsoft Word - Safe Use of HF.doc

Harvard University

Department of Chemistry and Chemical Biology

Safety Office, 226 Converse Lab

12 Oxford Street, Cambridge, MA 02138

office (617) 496-8285 fax (617) 495-8013

02/2013

Guidelines for the Safe Use of Hydrofluoric Acid

A. Introduction

Hydrofluoric acid (HF) has a number of physical, chemical, and toxicological properties that

make it especially hazardous to handle. Both anhydrous hydrofluoric acid and aqueous solutions

are clear, colorless, and highly corrosive liquids. When exposed to air, anhydrous HF and

concentrated solutions produce pungent fumes, which are also dangerous. HF shares the

corrosive properties common to mineral acids, but possesses the unique ability to cause deep

tissue damage and systemic toxicity.

Prevention of exposure or injury must be the primary goal when working with HF. However,

any HF user must be intimately familiar with the appropriate first aid in case of an exposure.

B. Physical Properties

Compound: Hydrofluoric acid

Synonyms: Hydrogen fluoride, fluoric acid, hydrofluoride, fluorine monohydride

CAS No: 7664-39-3

Mol. Formula: HF

Mol. Weight: 20.01

Boiling point: 68°F (20°C) at 760 mmHg !

Specific gravity: 0.99 at 19°F (-7°C)

Vapor pressure: 400 mmHg (34°F)

Vapor density: 0.7 (air=1) !!

pKa: 3.15

Description: Colorless gas or fuming liquid. !Disagreeable, pungent odor at less than 1

ppm.

Solubility: Miscible with water with release of heat

Flammability: Nonflammable

C. Chemical Properties

Hydrofluoric acid etches glass, due to the strong bond formed between fluoride anions and the

silicon molecules in glass. HF will also react with glazes, enamels, pottery, concrete, rubber,

leather, many metals (especially cast iron) and many organic compounds. Hydrogen gas, which

may pose an explosion hazard, is generated upon reaction with metals. HF should not be stored

in steel cylinders for more than 2 years due to potential over-pressurization from hydrogen gas

formation.

“Many fluoride-containing chemicals (e.g. ammonium fluoride, sodium fluoride, sulfur

tetrafluoride, and ammonium bi-fluoride) may react with acid or water to produce HF. If the

manner in which the fluoride compound is used can create HF, follow the precautions for HF.”

D. Toxicity

1) Skin Contact

HF differs from other protic acids because the fluoride ion readily penetrates the skin, causing

the destruction of deep tissue layers. This process may continue for days if left untreated.

Strong acid concentrations (over 50%) “cause immediate, severe, burning pain and a whitish

discoloration of the skin which usually proceeds to blister formation.” In contrast, the effects of

more dilute solutions may be delayed. The latency period for symptoms (redness, swelling, and

blistering) to appear after exposure to aqueous HF solutions in the 20-50% range may be up to

eight hours. Solutions less than 20% may not produce symptoms for up to twenty-four hours.

Fluoride ions form insoluble salts with calcium and magnesium in bodily tissue. Soluble salts

can form with other cations, which dissociate rapidly causing further disruption and damage to

tissue. The severe, throbbing pain associated with HF burns is thought to result from nerve

irritation due to potassium cations entering the extracellular space to compensate for reduced

calcium ion concentrations.

Fluoride poisoning is associated with hypocalcemia (low calcium levels), hyperkalemia (high

potassium levels), hypomagnesemia (low magnesium levels), and sudden death. Systemic

hypocalcemia should be considered a risk whenever the body surface area of skin burns from

concentrated HF exceed 25 in

(160 cm

), or about the size of the palm of your hand.

Concentrated HF burns can be fatal if only 2% of the body surface area is exposed.

2) Eye Contact

HF contact with the eye can cause eye burns and destruction of the cornea. Blindness results

from severe or untreated exposures.

3) Inhalation

Inhalation of HF vapors may cause “laryngospasm, laryngeal edema, bronchospasm and/or acute

pulmonary edema.” The symptoms of exposure are coughing, choking, chest tightness, chills,

fever, and blue skin.

The Permissible Exposure Limit (PEL) set by the U.S. Occupational Safety and Health

Administration (OSHA) is a time weighted average exposure for 8 hours of 3 ppm. The National

Institute for Occupational Safety and Health (NIOSH) has set the Immediately Dangerous to Life

and Health (IDLH) level at 30 ppm (30 min).

4) Ingestion

Severe burns to the mouth, esophagus, and stomach may occur upon ingestion of HF. The

ingestion of a small amount of HF has resulted in death.

5) Chronic Toxicity

HF has not been studied for chronic toxicity, in part due to the fact that it is such a strong irritant.

There are studies that examine the chronic toxicity from long-term, high exposure to fluoride

salts.

E. Working with Hydrofluoric Acid

1) Preparation

Before any researcher uses HF, they should do the following:

• Read an MSDS for HF.

• Read this document and consult the references below.

• Review or create a Standard Operating Proceedure (SOP) for the process in which HF is

used, incorporating information contained in this document.

• Obtain a Calgonate first aid kit from the CCB Safety Office and review the first aid

procedures therein.

• Obtain a Calgonate spill kit from the Safety Office and review the procedures to follow in

the event of a spill.

• Contact the CCB Safety Office (Mathieu Lalonde, [email protected], 496-8285) with

any questions.

2) Designated Area

• HF should always be handled inside of a fume hood that is identified with a sign stating

“Danger, Hydrofluoric Acid Used in this Area.”

• The SOP should be posted or readily available near the designated area.

• First Aid

- A tube of 2.5% calcium gluconate gel (consider several tubes if large volumes of HF are

present) or Zephiran solution must be present. Each Calgonate first aid kit contains two

tubes of 2.5% calcium gluconate gel.

- The gel should be replaced annually (the expiration date is clearly marked on the tube).

• An HF spill kit should be nearby.

• Ensure you have ready access to a good supply of running water and know the location of

the safety shower and eyewash.

3) Personal Protective Clothing

When using HF, you must wear protective clothing:

• Laboratory coat and acid resistant apron.

• Close-toed shoes and long pants.

• Goggles or full-face shield in conjunction with goggles.

• Gloves

- Brief use of dilute solutions: nitrile exam gloves can be employed. Consider double

gloving. Nitrile rubber gloves are not recommended for handling ≥30% HF.

- For the use of concentrated solutions: use gloves that cover the hands, wrists, and

forearms. According to the Quick Selection Guide to Chemical Protective Clothing (5

edition, page 149), the following gloves will provide protection from hydrofluoric acid

(30-70%) for 4 hours or more: Butyl rubber, neoprene rubber, Viton®/butyl rubber,

Barrier® (PE/PA/PE), Silver Shield/4H® (PE/EVAL/PE), Trellchem® HPS,

Trellchem® VPS, Tychem® SL (Saranex®), Tychem® CPF3, Tychem® BR/LV,

Tychem® Responder®, Tychem® TK.

- The following gloves will protect against hydrofluoric acid (>70%) for 4 hours or more:

Neoprene rubber, Barrier® (PE/PA/PE), Trellchem® HPS, Tychem® TK

4) Safe Laboratory Practices

• Never work with HF alone or after hours.

• HF reacts with glass, which should never be used to store or transfer it. Use chemically

compatible containers, such as those made from polyethylene or Teflon.

• Ensure all containers of HF are clearly labeled.

• Always work with a chemically compatible secondary containment tray.

• Ensure HF containing vials and flasks are securely supported and not likely to tip over.

• Keep containers closed to minimize exposure and prevent etching of fume hood glass from

HF vapors.

5) Transporting HF

If an HF containing solution must be transported from one lab area to another:

• Place the object in a clean, chemically compatible container and close the lid.

• Remove your gloves before transporting the container to avoid the possibility of chemical

contamination on your gloves spreading to door handles and other objects.

• Or consider putting on a single clean glove with which to carry the container, leaving an

ungloved hand to open doors and handle other objects.

• Or have a labmate open doors and handle objects for you.

6) Managing HF Containing Waste

• Waste HF should be placed in a chemically compatible container that is clearly labeled with

a Hazardous Waste tag and that is compliant with all Harvard waste container policies (e.g.

secondary containment, closed cap, etc.).

• Dispose of HF containing hazardous waste containers following the usual hazardous waste

disposal procedures.

• Contact Harvard Environmental Health and Safety (EHS) with questions (495-2060).

F. First Aid

Symptoms of HF exposure are often delayed for several hours. If you suspect you may have

been exposed to HF but are not experiencing any immediate symptoms, apply immediate first aid

nonetheless. A quick response can substantially reduce injury.

No person exposed to HF should be allowed to go home or return to work without having seen a

doctor who is aware of the nature and extent of the exposure.

Prevent cross contamination: the victim of HF exposure should perform the following actions on

him/herself whenever possible. Anyone who provides assistance should use the proper gloves,

and other personal protective equipment mentioned in this document, in order to prevent

contaminating themselves. Do not use latex gloves; they do not provide an effective barrier

against chemicals, especially HF.

Skin exposure:

1) Immediately flush affected areas with cold running water (shower if available). While

flushing, remove all contaminated clothing as well as jewelry that could trap HF. Wash the

contaminated area with copious amounts of running water for 5 minutes. Speed and

thoroughness in washing off the acid is essential. If calcium gluconate gel (2.5%) is not

available, continue flushing with water for at least 15 minutes or until medical treatment is

given.

2) While the victim is being rinsed with water, someone call 911 and say (a) a person has been

exposed to hydrofluoric acid. (b) The person can be found at [give location of victim]. (c)

Please send an ambulance.

3) Don a new pair of chemical resistant gloves (to prevent possible secondary HF burns) and

massage calcium gluconate gel (2.5%) freely into the affected site. Apply the gel as soon as

the washing is done. The affected area does not need to be dried first. The gel will turn white

(CaF

precipitate) upon reaction with the acid.

Soak the affected area in, or apply compresses of, iced Zephiran solution (a 0.13% aqueous

solution of benzalkonium chloride).

4) After these actions have begun, re-examine the victim to ensure no exposure/burn sites have

been overlooked.

5) Calcium gluconate gel (2.5%) should be re-applied, or Zephiran soaking repeated, every 10-15

minutes until the ambulance arrives or a physician/EMT gives medical treatment.

6) Provide the following information to the EMS team, and/or physician: (a) The concentration

of the hydrofluoric acid and its MSDS. (b) Date, time of exposure, duration of exposure, and

how exposure occurred. (c) Body parts affected or exposed, and the percent of body surface

area affected. (d) Summary of first aid measure given, including when calcium gluconate gel

or Zephiran was first applied, the body areas to which the treatment was applied, and how

many times the treatment was applied in total.

Eye exposure:

1) Immediately flush eyes with cool flowing water, preferably at an eyewash station, or sterile

eyewash solution. Hold the eyelids open and away from the eye during irrigation to allow

thorough flushing of the eyes. If sterile 1% calcium gluconate solution is available, start using

it within the first 5 minutes (via continuous drip into eyes), and continue using it as the

preferred flushing agent (Do NOT use 2.5% calcium gluconate GEL on the eyes). If sterile

1% calcium gluconate solution is not available, wash with copious amounts of water for 15

minutes while holding eyelids apart.

2) While washing the eye, have someone call 911 for emergency medical assistance, preferably

an eye specialist. Calcium gluconate solution (1%), eyewash, clean water, or ice water

compresses should be used to continue to irrigate the eye(s) while transporting the victim.

Inhalation of Vapors

1) Immediately move affected person to fresh air and call 911 for medical assistance.

2) Keep victim warm, comfortable and quiet.

3) If breathing has stopped, begin CPR at once. Make sure mouth and throat are free of foreign

material.

4) 100% oxygen (10 to 12 L/min flow rate) should be administered as soon as possible by a

trained individual.

5) A nebulized solution of 2.5% calcium gluconate may be administered with oxygen by

inhalation.

6) Do not give stimulants unless instructed to do so by a physician.

7) The victim should be examined by a doctor and held for observation for at least 24 hours. The

reason is that inhalation of HF fumes may cause swelling in the respiratory tract up to 24

hours after exposure. A person who has inhaled HF vapors may require prophylactic oxygen

treatment. Vapor exposure can cause skin and mucous membrane burns and damage to

pulmonary tissue. Vapor burns to the skin are treated the same as liquid HF burns.

Ingestion:

1) Do not induce vomiting. Never give anything by mouth to an unconscious person.

2) Have the victim drink large amounts of room temperature water as quickly as possible to

dilute the acid.

3) Call 911 for medical assistance.

4) Have the victim drink several glasses of milk or several ounces of milk of magnesia, Mylanta,

Maalox or similar products, or eat up to 30 Tums, Caltrate or other antacid tablets. The

calcium or magnesium in these substances may act as an antidote. Avoid administering

bicarbonates at all costs, the carbon dioxide byproduct could severely injure the victim.

5) Proceed to a physician for appropriate follow-up and/or treatment.

G. Hydrofluoric Acid Spills

Read the “CCB Chemical Spill Policy” available on the CCB Safety Website

(www.chem.harvard.edu/safety/labsafety.php). This document provides criteria to assist in

determining when a chemical spill can be addressed by local researchers (minor spills) or when

outside help is required (major spills). It also offers guidance on how to cleanup a minor spill.

No researcher is responsible for addressing a spill themselves if they are not comfortable doing

so, even if the spill meets the characteristics of a “minor” one.

If a major HF spill occurs, follow the Major Spill Protocol described in the CCB Chemical Spill

Policy:

1) Alert nearby coworkers and evacuate to a safe distance.

2) If a fire, explosion, or toxicity hazard exists, pull the fire alarm and follow building evacuation

procedures. A person familiar with the situation should greet firefighters on Oxford Street

when they arrive and provide the relevant material safety data sheets (MSDS) or safety data

sheets (SDS).

3) If you have not pulled the fire alarm, close doors of affected areas and prevent re-entry. Put

up “Do Not Enter” signs or barrier tape (available outside CCB Safety Office and in HF spill

kit).

4) Call the Operations Center at 5-5560 to obtain assistance (they will contact EH&S,

Triumvirate, and/or the Fire Department). Call the CCB Safety Office at 6-8285 to inform

them of the situation.

5) Do not re-enter the area until instructed to do so by the Fire Department or emergency

response personnel.

If a minor spill occurs and you feel that you and your lab-mates are capable of addressing the

spill, follow the Minor Spill Protocol with the following modifications:

• Notify the CCB Safety Office. The CCB Science Safety Officer can assist with the cleanup.

• Obtain a HF spill kit from your lab or from outside of the CCB Safety Office and employ the

HF neutralizer found therein. Only HF specific absorbents should be used to address an HF spill.

If such absorbents are not available, a large excess of dilute, aqueous calcium or magnesium

hydroxide can be employed. The neutralization should be performed slowly in order to avoid an

exothermic reaction (heat will vaporize HF and increase the risk of exposure).

Do not attempt to neutralize HF with the following:

1) Sodium or Potassium Carbonate (“Soda Ash”, “Caustic Soda”): The reaction of Na

with HF generates sodium or potassium hydrogen bifluoride (NaHF

or KHF

) as

intermediates, which release gaseous HF when exposed to heat.

2) Potassium or Sodium Hydroxide (found in many acid-neutralizing kits): The

neutralization of HF with potassium or sodium hydroxide is more exothermic than with

sodium or potassium carbonate and also generates potassium or sodium hydrogen bifluoride

(NaHF

or KHF

) as intermediates, which release gaseous HF when exposed to heat.

3) Silicon-based absorbent materials (common in most solvent spill kits) react with HF to

generate silicon tetrafluoride, which is a toxic and corrosive gas.

H. References

Recommended Medical Treatment for Hydrofluoric Acid Exposure, Honeywell (Industrial

Fluorines), May 2000. (An informational and medical guide prepared by the largest industrial

producer of hydrofluoric acid).

www.hfacid.com (checked March 2007)

Segal, E. B., “First Aid for a Unique Acid:! Hydrofluoric Acid,” Chemical Health & Safety,

January/February 2000 issue.

Wilkes, G.; Cowan, E., Hydrofluoric Acid Burns,

www.emedicine.com/emerg/topic804.htm (checked August 2006)

Gates, B., Hydrofluoric Acid Safety, Harvard Department of Chemistry and Chemical Biology,

May 2002.

Guidelines for the Safe Use of Hydrofluoric Acid, University of Pittsburgh, September 2005,

www.ehs.pitt.edu/chemhyg/GuideHydrofluoricAcid.pdf (checked August 2006).

Guidelines For Using Hydrofluoric Acid, Desert Research Institute, Novermber 2004,

http://safety.dri.edu/Hazards/HydrofluoricAcidGuidelines.pdf (checked August 2006)