LED ULTIMATE LIGHT KIT PLUS #02-058 LED LUX LIGHT KIT #02

TOOLS NEEDEDITEMS INCLUDED

Front and Rear lights

Wiring harness

Rocker switch

Turn Signal

Brake Switch

Horn

USB port

Converter

Column Cover

RGB Module (02-104)

Phillips Head Screw

Driver

Cutting Tool

Sandpaper

Power Drill

Flat Head Screwdriver

8mm Socket

V:D

Will ﬁt Yamaha® Drive2®

LED ULTIMATE LIGHT KIT PLUS #02-058

LED LUX LIGHT KIT #02-104

Installation Instructions for:

Control box features:

• 30 second turn signal timer

• Eliminates ﬂashers/ Relay

• Brake Lights Automatically

turn off after 3 minutes of

setting parking brake.

RGB Module controlled by

Happy Light App

*ATTENTION: The Instructions for this Ultimate Plus Light Kit & LED LUX Light Kit are identical*

STEP 1

STEP 2

Switch key to OFF position. Place TOW/RUN switch to TOW. It is not required to remove the batteries but you

do need to disconnect the main negative.

Remove all plastic rivets from oor mat. Retain

hardware. Remove oor mat.

Lift plate from oor to expose pedal assembly.

Brake Switch

Harness

Converter

USB

Headlights

Tail Lights

Straps

Push Nuts

Optional RGB Module

for 02-104

Control Box

Module

We recommend professional installation. If you choose to not have this product installed by a professional,

we highly recommend that you exercise caution, care, and patience when installing this product.

Ultimate PlusUltimate Plus

HarnessHarness

Ultimate PlusUltimate Plus

HarnessHarness

MAIN HARNESS

From the battery compartment, route wiring harness

behind the battery pack forward along the brake cables

to the brake pedal assembly. Pull headlight wiring from

pedal assembly to front of cart. Route wiring harness

through dash to mount hazard rocker switch and USB

port. Route tail light wiring to the rear of the cart. Loosely

secure with wire ties until all lights have been installed.

IMPORTANT: Route wiring harness in such a way to

prevent it rubbing against or being pinched by moving

parts, such as the suspension.

Red plugs should be aligned to passenger side,

white plugs for driver’s side.

STEP 3

STEP 4A

Remove

Yamaha

Emblem

and set screw

A) Remove Yamaha

Emblem and set screw, then remove cup holder insert and save hardware for later. With

the cup holder detached remove the three push rivets in the console.

*Note use a small screw driver to push center in to release rivet*

*COWL REMOVAL

B) There is one push rivet located in each Front

Fender Well. They will need to be removed as well.

STEP 4B

STEP 4C

C1) Remove the nal 6mm screw holding the cowl on

and then (C2) unplug both Headlights. Keep track of

all removed hardware, you will need it later.

To remove Factory cowl, use small screw driver to press in and release clips.

STEP 5

STEP 7

STEP 6

Place the cowl on a at surface and use something to

prevent scratching. Then remove factory Headlight

push nuts, by gently prying them o with needle

nose pliers to avoid damage.

Remove Headlight.

Align headlight template to the body contour as shown. Be

sure to use alignment references for proper placement. Use a

marking pen to trace the inside line.

Next drill a pilot hole so you will have a starting point and then

begin cutting. Be sure to drill and make cuts to the inside of

the line.

*Use sandpaper to smooth edge.

*Flip template over and repeat process on other side.

*For carts without a pre-cut hole:

STEP 8

Mount headlight through the cutout using

supplied push nuts.

*Repeat process on opposite side.

(3) 7.5mm Push Nuts

STEP A

STEP B

STEP C

ATTENTION: For Ultimate Plus Light Kit Instructions (02-058), Skip to Step 10.

To access the features of your RGB Module download the Happy Light App and follow the provided instructions.

Plug 3 Pin Connector from RGB Module to 3-Pin on

Headlight.

Connect the 4-Pin connector from Main Harness to

4-Pin Connector on Headlight.

At the front of the car connect the 2-Pin connector

from RGB Module to the Main Harness.

OPTIONAL RGB MODULE INSTALL FOR 02-104 DRIVE

LUX LIGHT KIT

Optional RGB Module

for 02-104

STEP 9

Plug in 6 pin connector from headlight to 6 pin

on harness.

NOTE: Red connector for Passenger side

OPTIONAL RGB MODULE INSTALL COMPLETE

*For carts without a pre-cut hole:

Align Tail Light template to the body contour as shown. Be

sure to use alignment references for proper placement.

Use a marking pen to trace the inside line.

Next drill a pilot hole so you will have a starting point and

then begin cutting. Be sure to drill and make cuts to the

inside of the line.

*Use sandpaper to smooth edge.

*Flip template over and repeat process on other side.

*For carts with factory lights:

Remove factory tail light hardware. To make tail light

removal easier, remove the 5 rivets from inner fender

well and retain all.

Disconnect factory tail light wiring harness from tail

light.

STEP 11

STEP 10

*Tail Light Install*

(3) 7.5mm Push Nuts

Mount tail light through the cutout using

supplied push nuts.

*Repeat process on opposite side.

STEP 12

Find a desired location on your dash to mount

the hazard switch. Ensure the location is free of

obstacles and will not aect dash reattachment.

Using a 15/32” bit, drill a mounting hole and

insert switch into dash. Secure with the ring nut

from back of switch.

Reattach wires: Black behind led, Blue on

center post, and Yellow on top post.

Feed the tail light harness through the back of

the cart. Attach rear tail light wire harness as

shown. Secure wire with ties.

Route 12 pin of main harness towards cupholder.

Connect 12 pin of turn signal module to main

harness. Secure module in dash panel under

cup holder.

STEP 13

STEP 14

STEP 15

*Hazard Switch Install*

Using a 1 1/8” paddle bit, nd a desired location on

your golf cart dashboard to mount your USB charger.

Ensure your location is free of obstacles and will not

aect dash reattachment.

17A) Remove the 1 bolt shown under the brake

cable at the rear of the pedal assembly. Align the

brake switch bracket over the bolt hole, replace and

tighten the bolt. Install the switch in the bracket with

the spring toward the front of the cart.

17B) Pedal assembly has a hole to the left of the

brake cable using a #6 Bolt Nut & Lock washer

secure to assembly. Make sure spring faces forward.

Remove the pin that attaches the brake cable clevis

to the pedal. Replace the pin with the longer pin

provided in the brake switch kit. Use the provided

clip to hold the pin in place. Loop hook on spring

over the pin making sure the spring is seated in the

groove of the pin.

Adjust the brake switch so that the spring has no

slack but the switch is not engaged.

Plug the 2 bullet connectors on the switch into the

corresponding bullet connectors on the light kit

harness.

STEP 16

STEP 17

*USB Charger Install*

*Brake Switch Install*

Using the supplied ring nut, mount the charger in the

to your cart.

Plug the red and black 12 volt accessory connection

from the light kit harness to the spade terminals on the

back of the charger, red to (+) and black to (-).

Note: Two Options To Mount Brake Switch. Follow Directions For Procedure That Best Fits Your Cart.

*Shown o cart for instructional purposes only*

Mount indicator assembly using clamps provided

and tighten. Run indicator harness along steering

column and insert harness through dash.

Attach turn signal back cover to turn signal assembly.

Attach column cover to steering column, secure

harness in column cover void.

Plug in the 12 pin connector.

Reinstall dashboard using retained hardware.

STEP 18

STEP 19

STEP 20

Attach horn to purple and black female spade connectors

from front of harness and secure horn to metal framework

under front cowl with a self tapping screw.

Note: Horn is operated at the Turn Assembly.

*Wires have no orientation and will work on either post.

*Turn Signal Install*

The turn signal handle has a secondary, 2-position rotary

switch for auxiliary 12 volt lighting such as fog lights and/or

LED light bars. There is one common negative wire and two

positive wire connections to run two dierent auxiliary lights.

Additional wiring and lighting not included.

Reinstall cupholder using retained hardware from Step 4.

Auxiliary rotary

switch

STEP 21

*Auxiliary Switch Feature*

STEP 22

*Converter Install*

The voltage converter included must be used on all carts electric and gas. Connect the red wire with the fuse to

the MAIN positive terminal of the battery pack. Connect the black wire to the MAIN negative terminal of the battery

pack and tighten hardware.

Mount the converter to a at surface under the seat. (Metal area is preferred). Plug the connector with the yellow

and black wire into the light kit harness (you will notice a small arc when connecting). Reconnect battery and place

run/tow switch to run.

*Use converter on gas carts to prevent Starter Generator voltage spikes that could cause

damage to accessories.

Plugs into Light Kit Harness

To Main (+)

To Main (-)

INSTALLATION COMPLETE

E-Z-GO

, TXT

, RXV

and S4

are registered trademarks of Textron Innovations, Inc. Club Car

, Precedent

, DS

, Onward

and Tempo

are registered trademarks of Ingersoll

Rand, Inc. Yamaha

, Yamaha

Drive

, Drive2

G-14

, G-16

, G-19

, G-22

and G-29

are registered trademarks of Yamaha Golf-Car Company. Any reference to Club Car

, E-Z-

, or Yamaha

or their associated trademarks, word marks, and products are only for purposes of identifying golf carts with which this Madjax product is compatible. Madjax

products are aftermarket parts and are not original equipment parts. Madjax is not connected to, aliated with, sponsored by, or endorsed by either Textron Innovations, Inc.,

Ingersoll Rand, Inc., Yamaha Golf Cart Company, or any of their parent or subsidiary companies.

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Main (-)